HOMEPRODUCTSconveyorHeavy Duty Conveyor Carrying Idlers & Troughing Sets

PRODUCTS

  • Heavy Duty Conveyor Carrying Idlers & Troughing Sets
  • Heavy Duty Conveyor Carrying Idlers & Troughing Sets
  • Heavy Duty Conveyor Carrying Idlers & Troughing Sets
  • Heavy Duty Conveyor Carrying Idlers & Troughing Sets

Heavy Duty Conveyor Carrying Idlers & Troughing Sets

Kenaier Conveyor manufactures premium carrying idlers (troughing sets) designed to maximize belt life and minimize maintenance costs. As the most critical component of the belt conveyor, our idlers are engineered with high-precision sealing technology to ensure smooth operation in dusty, wet, and abrasive environments like mining, cement, and power generation.

Free to contact us

  • Product Struction

Product Features & Advantages

  • Superior Sealing System: Equipped with non-contact labyrinth seals (DTII / TK type) that are grease-filled for life. This design effectively prevents dust and water from entering the bearing, ensuring a service life of over 30,000 hours.
  • Low Vibration & Noise: The roller tubes are machined for high concentricity (Low T.I.R.), reducing belt vibration and noise during high-speed operation.
  • Robust Construction: We use high-quality carbon steel tubes and cold-pressed bearing housings for maximum structural integrity.
  • Corrosion Resistance: Idler frames and rollers are finished with electrostatic powder coating or galvanization to resist rust in harsh outdoor conditions.

Available Configurations

We offer various carrying idler designs to fit your conveyor structure:

  1. Standard Troughing Idlers: Available in 35° (most common) and 45° trough angles for standard bulk material transport.
  2. Impact Carrying Idlers: Fitted with rubber rings to absorb shock at loading points, protecting the belt from falling material damage.
  3. Transition Idlers: Adjustable angles (10°/20°/30°) placed near pulleys to reduce stress on belt edges.
  4. Garland Idlers: Flexible hanging idlers for mobile crushers or uneven terrain.

Technical Specifications

  • Roller Diameter: Ø60mm – Ø219mm (Custom sizes available)
  • Belt Width: 400mm – 2400mm
  • Bearing Brands: SKF, FAG, NSK, HRB, or as requested.
  • Standards Compliance: CEMA (B, C, D, E), DIN, JIS, AS, GB.
  • Shaft Material: #45 Cold Drawn Steel (Round or Hexagonal).

Industries We Serve

Our carrying idlers are widely used in:

  • Coal Mining & Preparation Plants
  • Cement & Concrete Aggregate
  • Steel Mills & Metallurgy
  • Port Terminals & Ship Loading
  • Chemical & Fertilizer Plants

🚀 Get a Quick Quote

Need replacement rollers or a full idler set? Send us your specifications or drawing.

Free to contact us